Freelance Consultancy โ€” Electrical & Automation | Ahmed Rezika

Ahmed
Rezika

Electrical & Automation Consultant

30+ years engineering complex industrial systems โ€” from steel meltshops to cement automation. Now offering expert freelance consultancy in project review, feasibility, and management for electrical & automation projects worldwide.

30+ Years Experience
90+ Team Members Led
4ร— Conference Speaker
3 Certifications
  • โœฆ MMP โ€” Maintenance Management Professional
  • โœฆ PMP โ€” Project Management Professional
  • โœฆ B.Sc. Electrical Engineering โ€” Alexandria University

Freelance Consultancy Services

Drawing on three decades in high-stakes industrial environments, I help teams avoid costly mistakes, accelerate project delivery, and strengthen electrical and automation operations.

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Project Review & Feasibility

Independent technical review of electrical & automation project proposals, RFQs, and feasibility studies.

  • Scope & specification analysis
  • Vendor bid comparison
  • Risk & gap identification
  • Grid connection coordination
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Project Management

End-to-end oversight of electrical installation, commissioning, and automation integration projects.

  • Project planning & scheduling
  • Multi-OEM coordination
  • Budget & KPI tracking
  • Start-up & handover support
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Technical Consultancy

Strategic and hands-on advisory for maintenance, automation systems, and digital transformation.

  • PLC / SCADA / HMI advisory
  • Maintenance program setup
  • Reliability improvement
  • Digital transformation roadmap

Systems & Technologies I Know Firsthand

Not theory โ€” hands-on experience commissioning, troubleshooting, and managing these platforms in live industrial environments.

Siemens PLC & HMI Wonderware Intouch Allen-Bradley PLC ABB Substations Danieli Steel Meltshop GE / NOKIAN SVC SEMAN Power Quality Linde Cryogenic Plants SCADA & DCS High Voltage Systems Rolling Mills Continuous Casting Robotic Packaging MCC & Power Distribution TPM Methodology CEGELEC / SPIE-TRINDEL

30 Years of Industrial Impact

Jan 2026 โ€” Present

Freelance Consultant

SimpleWays.Life โ€” Antalya, Turkey (Remote)

Online consultancy in industrial electrical & automation engineering, maintenance management, and digital transformation.

May 2019 โ€” Dec 2025

Founder

SimpleWays Oรœ โ€” Estonia (Online)

Founded an online company delivering industrial electrical & automation engineering, maintenance management training, coaching, and digital tools. Built MaintIQ, Business Model Builder, and multiple e-learning courses serving professionals across the Middle East and beyond.

2004 โ€” 2007

Greenfield Core Team Member

RajhiSteel โ€” Jeddah, Saudi Arabia

Core team member in the engineering, establishment, and commissioning of a full greenfield integrated steel complex developed with Danieli (Italy), ABB, and Linde (Germany). Facility scope: 120-ton electric arc furnace, two hot rolling mills, 110kV/170MVA HV substation, Linde cryogenic oxygen plant (6,300 mยณ/hr), water treatment, RO plants, and fuel distribution. Successfully brought to full operational start-up in 2007, producing 1.35M TBY of rebars and 800,000 TBY of billets.

2007 โ€” 2018

Electrical Maintenance Manager

RajhiSteel โ€” Jeddah, Saudi Arabia

Appointed Electrical Maintenance Manager upon plant start-up. Led 90+ engineers across multiple nationalities for 14 years. Directed addition of a 1M TBY high-speed rebars rolling mill; led feasibility study for a second meltshop; delivered a furnace power modification yielding 10% more melting capacity and 10% billet production uplift; engineered 6th strand addition to the casting machine eliminating high-risk maintenance operations.

2001 โ€” 2003

Automation Team Leader

ASEC Engineering โ€” Sinai, Egypt

Commissioned the Grey Cement Sinai Plant (Allen-Bradley PLC). Maintained full automation from crushers to robotic packaging line.

1995 โ€” 2001

Electrical Maintenance Engineer

EZDK โ€” Alexandria, Egypt

Supported a steel meltshop with 4 Electric Arc Furnaces, 3 casting machines, and overhead cranes. Spearheaded migration from relay control to full PLC/SCADA.

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Steel & Heavy Industry

Meltshops, rolling mills, casting

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Cement & Mining

Full plant automation, EPC projects

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FMCG & Food Processing

Unilever/Lipton, TPM, robotic lines

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Energy & Utilities

HV substations, cryogenic, SVC

Conference Speaker

Invited presenter at Middle East Maintenance Dubai (2013 & 2014) and PEMAC Maintrain Vancouver (2015) & Toronto (2016).

Let’s Work on Your Next Project

Whether you need a second opinion on a technical proposal or hands-on project management โ€” let’s talk.

Send a Project Brief โ†’