Freelance Consultancy — Electrical & Automation | Ahmed Rezika

Ahmed
Rezika

Electrical & Automation Consultant

30+ years engineering complex industrial systems — from steel meltshops to cement automation. Now offering expert freelance consultancy in project review, feasibility, and management for electrical & automation projects worldwide.

30+ Years Experience
90+ Team Members Led
4× Conference Speaker
3 Certifications
  • ✦ MMP — Maintenance Management Professional
  • ✦ PMP — Project Management Professional
  • ✦ B.Sc. Electrical Engineering — Alexandria University

Freelance Consultancy Services

Drawing on three decades in high-stakes industrial environments, I help teams avoid costly mistakes, accelerate project delivery, and strengthen electrical and automation operations.

⚙️

Project Review & Feasibility

Independent technical review of electrical & automation project proposals, RFQs, and feasibility studies.

  • Scope & specification analysis
  • Vendor bid comparison
  • Risk & gap identification
  • Grid connection coordination
📋

Project Management

End-to-end oversight of electrical installation, commissioning, and automation integration projects.

  • Project planning & scheduling
  • Multi-OEM coordination
  • Budget & KPI tracking
  • Start-up & handover support
🔍

Technical Consultancy

Strategic and hands-on advisory for maintenance, automation systems, and digital transformation.

  • PLC / SCADA / HMI advisory
  • Maintenance program setup
  • Reliability improvement
  • Digital transformation roadmap

Systems & Technologies I Know Firsthand

Not theory — hands-on experience commissioning, troubleshooting, and managing these platforms in live industrial environments.

Siemens PLC & HMI Wonderware Intouch Allen-Bradley PLC ABB Substations Danieli Steel Meltshop GE / NOKIAN SVC SEMAN Power Quality Linde Cryogenic Plants SCADA & DCS High Voltage Systems Rolling Mills Continuous Casting Robotic Packaging MCC & Power Distribution TPM Methodology CEGELEC / SPIE-TRINDEL

30 Years of Industrial Impact

Jan 2026 — Present

Freelance Consultant

SimpleWays.Life — Antalya, Turkey (Remote)

Online consultancy in industrial electrical & automation engineering, maintenance management, and digital transformation.

May 2019 — Dec 2025

Founder

SimpleWays OÜ — Estonia (Online)

Founded an online company delivering industrial electrical & automation engineering, maintenance management training, coaching, and digital tools. Built MaintIQ, Business Model Builder, and multiple e-learning courses serving professionals across the Middle East and beyond.

2004 — 2007

Greenfield Core Team Member

RajhiSteel — Jeddah, Saudi Arabia

Core team member in the engineering, establishment, and commissioning of a full greenfield integrated steel complex developed with Danieli (Italy), ABB, and Linde (Germany). Facility scope: 120-ton electric arc furnace, two hot rolling mills, 110kV/170MVA HV substation, Linde cryogenic oxygen plant (6,300 m³/hr), water treatment, RO plants, and fuel distribution. Successfully brought to full operational start-up in 2007, producing 1.35M TBY of rebars and 800,000 TBY of billets.

2007 — 2018

Electrical Maintenance Manager

RajhiSteel — Jeddah, Saudi Arabia

Appointed Electrical Maintenance Manager upon plant start-up. Led 90+ engineers across multiple nationalities for 14 years. Directed addition of a 1M TBY high-speed rebars rolling mill; led feasibility study for a second meltshop; delivered a furnace power modification yielding 10% more melting capacity and 10% billet production uplift; engineered 6th strand addition to the casting machine eliminating high-risk maintenance operations.

2001 — 2003

Automation Team Leader

ASEC Engineering — Sinai, Egypt

Commissioned the Grey Cement Sinai Plant (Allen-Bradley PLC). Maintained full automation from crushers to robotic packaging line.

1995 — 2001

Electrical Maintenance Engineer

EZDK — Alexandria, Egypt

Supported a steel meltshop with 4 Electric Arc Furnaces, 3 casting machines, and overhead cranes. Spearheaded migration from relay control to full PLC/SCADA.

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Steel & Heavy Industry

Meltshops, rolling mills, casting

🏭

Cement & Mining

Full plant automation, EPC projects

🥫

FMCG & Food Processing

Unilever/Lipton, TPM, robotic lines

⚡

Energy & Utilities

HV substations, cryogenic, SVC

Conference Speaker

Invited presenter at Middle East Maintenance Dubai (2013 & 2014) and PEMAC Maintrain Vancouver (2015) & Toronto (2016).

Let’s Work on Your Next Project

Whether you need a second opinion on a technical proposal or hands-on project management — let’s talk.

Send a Project Brief →